I thought Jack should have some ears so I cut a couple (very roughly based on my own) out of a bit more 2mm sheet and welded them on.

2016-11-03-18-07-36

I knocked up a hat based on my own Tilly hat (more 2mm sheet).  I did wonder if it would fit me but it is a bit rigid and doesnt fit the shape of my head!

2016-11-03-18-07-01

Here he is resplendant with hat and ears.  I must nip to the fastener shop and get some stainless steel nuts for his eyes – the idea being that the steel parts of him will rust nicely but the eyes will remain shiny.

2016-11-03-18-06-20